"A Ship is always safe at the shore - but that is NOT what it is built for”
- Albert Einstein

Textile printing

Textile printing

Textile printing is used to signify the production, by various means of colored patterns on designs upon all sorts of textile fiber.

Textile printing is the most important and versatile of the techniques used to add design, color, and specialty to textile fabrics. In other words, dyes and pigments are applied locally or discontinuously to produce the various designs. In fact, printing is described as ‘localized dyeing.’ The forces which operate between the dye and the fiber (on mechanical retention, hydrogen bonding, chemical reaction, electrostatic attraction etc.) are the same in dyeing and printing.

The term 'colorant' is used here because it covers both dyes and Pigments

STEPS OF PRINTING

  • Preparation of the fabric

  • Preparation of the print paste.

  • Printing the fabric.

  • Drying the printed fabric.

  • Fixation of the printed dye or pigment.

  • Afterwashing.
STYLES OF PRINTING
Percentage of rejection is lower than the discharge method

  • Direct style

  • Discharge: white and colored

  • Resist style

  • Raised style

  • Flock style

  • crimp/ crepon style

  • Burn out style
Difference between Resist and Discharge printing
Discharge printingResist Printing
Always sharp in outline, bright in appearance and give perfect and sparkling whites due to the bleaching effect on the discharging agentGenerally subdued and the colors are less bright; the outlines of the printing motifs are less sharp
Drastic chemical action is required to destroy the colorLittle or no chemical action is involved to prevent fixation of color
Costs is higher and ingredients has to be selected carefully to facilitate complete destruction of colorLittle or no chemical action is involved to prevent fixation of color
Cost is lower requiring less chemicals and auxiliariesCost is lower requiring less chemicals and auxiliaries
Applicable to those colors which can be discharged and has limitations; and also it is generally difficult to get reproducible results in all operationsEffective in all cases as almost colors are capable of being resisted
Relatively low chemical stability and fastness property of printed fabricPrinted fabric has great chemical stability and fastness properties
METHODS OF PRINTING

  • Block printing

  • Stencil printing

  • Roller printing

  • Screen Printing

    • Hand screen

    • Semi automatic flat screen

    • Rotary screen

  • Transfer printing

    • Flat bed

    • Continuous transfer

    • Vaccum transfer

  • Digital Inkjet Printing